Eminyakeni yakamuva, imboni ibone intuthuko kubuchwepheshe be-robotic welding esiza izinkampani zithuthukise umkhiqizo nekhwalithi futhi zithole umkhawulo wokuncintisana. Inguquko esuka kumarobhothi ajwayelekile iye kumarobhothi engalo iphakathi kwalezo ntuthuko.
Ukuze uthole izinzuzo zesibhamu esinerobhothi se-MIG, kubalulekile ukukhetha ngokucophelela futhi unakekele isibhamu, kanye nokulandela imiyalelo yomkhiqizi yokusifaka.
Lawa marobhothi adinga ukusetshenziswa kwezibhamu ze-MIG zerobhothi. Njengoba igama liphakamisa, ukuhlanganiswa kwekhebula kwesibhamu se-MIG esidlula engalweni sidlula engalweni yerobhothi, sithuthukisa ukuqina kwalo kukonke. Idizayini ye- through-arm ivikela ngokwemvelo ikhebula lamandla futhi iyenze ingasheshi ukugxambukela ekulungiseni izinto, ihlikihle irobhothi noma iguge ngenxa yokuguquguquka okujwayelekile - konke okungaholela ekuhlulekeni kwekhebula ngaphambi kwesikhathi.
Njengoba izibhamu ze-MIG ezisetshenziswa engalweni zingadingi ingalo ekhwelayo njengezibhamu ezivamile ze-MIG zerobhothi, zihlinzeka ngemvilophu yomsebenzi encane. Lokhu kubenza bazuze ikakhulukazi lapho besebenza ezindaweni eziqinile.
Nazi izinto eziphezulu ezingu-10 okufanele uzicabangele lapho ukhetha, ufaka futhi unakekela isibhamu se-MIG esinengalo engalweni:
I-1) Bheka isibhamu esinikeza ukujikeleza kwekhebula lamandla okuhle.
Uma ukhetha isibhamu esinerobhothi se-MIG, bheka esihlinzeka ngokuzungezisa kahle kwekhebula lamandla. Isibonelo, abanye abakhiqizi babeka uxhumano lwamandla ajikelezayo ngaphambili kwekhebula elivumela ukuthi lijikeleze amadigri angu-360. Leli khono lihlinzeka ngokukhululeka kwengcindezi yekhebula nephinikhodi yamandla, futhi livumela ukulawuleka okukhulu kwezinhlelo zokusebenza eziningi. Kuphinde kusize ekuvimbeleni i-cable kinking engaholela ekuphakeleni kabi kwezintambo, izinkinga ze-conductivity, noma ukuguga ngaphambi kwesikhathi noma ukwehluleka.
2) Bheka izintambo zikagesi ezakhiwe ngezinto ezihlala isikhathi eside.
Ukukhetha isibhamu esinerobhothi se-MIG se-MIG siyefana nokukhetha isibhamu esivamile se-MIG esisarobhothi, ngaphandle kokuthi izibhamu zengalo zithengiswa ngobude bekhebula obunqunywe kusengaphambili. Kusabalulekile, nokho, ukukhetha isibhamu esinezintambo zikagesi ezakhiwe ngezinto ezihlala isikhathi eside kanye nezinto ezisetshenziswayo ukusiza ukuvimbela ukuguga noma ukwehluleka. Hlala wazi ukuthi irobhothi lakho lenza kanye nemodeli lapho ufaka i-oda lesibhamu esisha ukuze uqinisekise ukuthi ukhetha kahle.
3) Khetha isilinganiso esifanele sesibhamu.
Njalo khetha isilinganiso esifanele sesibhamu futhi uqiniseke ukuthi sinomjikelezo ofanele womsebenzi wohlelo olunikeziwe. Umjikelezo womsebenzi inani lesikhathi esibekiwe phakathi nenkathi eyimizuzu eyi-10; isibhamu esinomjikelezo womsebenzi ongamaphesenti angu-60, isibonelo, singashisela imizuzu eyisithupha phakathi naleso sikhathi ngaphandle kokushisisa ngokweqile. Njengomthetho, abakhiqizi abaningi banikeza izibhamu ezifika ku-500 amps, kuzo zombili izinhlobo ezipholile emoyeni namanzi.
4) Khomba ukuthi ingabe irobhothi linayo yini isoftware yokushayisana.
Hlola ukuthi irobhothi okufakwe kulo isibhamu se- through-arm line software yokuthola ukushayisana. Uma kungenjalo, khomba i-clutch ezobhanqa nesibhamu ukusiza ukuqinisekisa ukuthi irobhothi lihlala liphephile uma lishayisana nento yokusebenza noma ithuluzi.
5) Bheka imiyalelo yomkhiqizi lapho ufaka isibhamu se-MIG esingalo.
Ngezibhamu ze-MIG zerobhothi eziphuma engalweni, kubalulekile ukuqaphela ukuthi ikhebuli yamandla idinga ukufakwa ngendlela ehluke kancane kunesibhamu esivamile serobhothi se-MIG. Ukufaka isibhamu esinerobhothi se-MIG ngokungalungile kungaholela ezinkingeni eziningi, okungenani okuwukuhluleka kwekhebula. Ukufakwa okungalungile kungase futhi kubangele izinkinga zekhwalithi yokushisela, njenge-porosity, ngenxa yokungaxhumi kahle kukagesi; ukwehluleka okusebenzisekayo ngaphambi kwesikhathi okubangelwa ukungahambi kahle kahle kanye/noma ukusha; futhi, ngokunokwenzeka, ukwehluleka kwayo yonke isibhamu se-robotic MIG. Ukuze uvimbele izinkinga ezinjalo, kubalulekile ukubonana nemiyalelo yomkhiqizi ngesibhamu ngasinye se-MIG.
6) Qiniseka ukuthi indawo yekhebula lamandla ilungile futhi ugweme ukuyenza ibe yinhle kakhulu.
Lapho ufaka isibhamu se-MIG esisesandleni sakho, qala ngokubeka irobhothi ngesihlakala kanye ne-eksisi ephezulu kumadigri angu-180, ngokuqondana. Faka i-insulating disc kanye ne-spacer ngokufana nesibhamu esivamile serobhothi se-MIG esingaphezu kwengalo. Qiniseka ukuthi indawo yekhebula lamandla nayo ilungile. Ikhebula kufanele libe “nokuqamba amanga” okufanele ne-eksisi ephezulu yerobhothi ku-180 degrees. Ngaphezu kwalokho, kubalulekile ukugwema ikhebula lamandla eliqinile, njengoba lingabangela ukucindezeleka okungadingekile kuphini lamandla. Kungase futhi kubangele ukulimala kwekhebula uma i-welding current idlula kuyo. Ngaleso sizathu, kubalulekile ukwenza isiqiniseko sokuthi ikhebula lamandla linobudedengu obungamayintshi angu-1.5 lapho ulifaka. (Bheka umfanekiso 1.)
Umfanekiso 1. Lapho ufaka isibhamu serobhothi se-MIG esisesandleni, vumela cishe amayintshi angu-1.5 wokudelela ukuze uvimbele ingcindezi engadingekile kukhebuli yamandla nephinikhodi, futhi unciphise ithuba lokulimala kunoma iyiphi ingxenye.
7) Njalo faka i-stud endlini engaphambili ngaphambi kokuba ubophe ingxenye engaphambili esihlakaleni serobhothi.
I-stud engaphambili kwekhebuli yamandla idinga ukufakwa ngokugcwele kusixhumi sangaphambili sesibhamu serobhothi se-MIG esiphuma engalweni. Ukuze uthole lo mphumela, faka njalo i-stud endlini engaphambili ngaphambi kokubhawulisa ingxenye engaphambili esihlakaleni serobhothi. Ngokudonsa ikhebula esihlakaleni bese wenza ukuxhumana phambi kwesibhamu, kulula ukuhlehlisa yonke inhlangano emuva (uma ikhebula seliboshiwe) bese uyibhawuda esihlakaleni. Lesi sinyathelo esengeziwe sizoqinisekisa ukuthi ikhebula lihlezi futhi sizovumela ukuqhubeka okuphezulu nempilo yekhebula lamandla amaningi.
8) Misa isiphakeli socingo eduze ngokwanele kukhebuli yamandla ukuze singanwetshwa ngokungadingekile.
Qiniseka ukuthi ubeka isiphakeli socingo eduze ngokwanele nerobhothi ukuze ikhebuli yamandla esesibhamuni serobhothi esiphuma engalweni i-MIG ingeke yelulwe kungenasidingo ngemva kokufakwa. Ukuba nesiphakeli socingo esikude kakhulu ngobude bekhebula lamandla kungabangela ingcindezi engadingekile kukhebula nezingxenye ezibheke phambili.
9) Yenza njalo ukugcinwa kokuvikela futhi uhlole ukuxhumana okuhlanzekile, okuvikelekile.
Ukugcinwa kokuvikela okungaguquki kuyisihluthulelo sokuphila isikhathi eside kwanoma yisiphi isibhamu serobhothi se-MIG, okuhlanganisa nesitayela sengalo. Ngesikhathi sokuphumula okujwayelekile ekukhiqizeni, hlola ukuxhumana okuhlanzekile, okuvikelekile phakathi kwentamo yesibhamu se-MIG, isihlukanisi noma amakhanda abambayo, kanye nethiphu yokuxhumana. Futhi, hlola ukuthi umlomo wombhobho uvikelekile futhi noma yiziphi izimpawu eziwuzungezile zisesimweni esihle. Ukuba noxhumo oluqinile olusuka entanyeni ngokusebenzisa ithiphu lokuxhumana kusiza ukuqinisekisa ukugeleza kukagesi okuqinile kuso sonke isibhamu futhi kunciphisa ukunqwabelana kokushisa okungabangela ukwehluleka ngaphambi kwesikhathi, ukuqina kwe-arc okubi, izinkinga zekhwalithi kanye/noma ukusebenza kabusha. Ukwengeza, hlola njalo ukuthi izintambo zokushisela zivikelekile ngokufanele futhi uhlole isimo sekhebula lokushisela ngesibhamu se-robotic MIG, ubheke izimpawu zokuguga, okuhlanganisa imifantu emincane noma izinyembezi, bese ufaka esikhundleni lapho kudingekile.
10) Hlola ngokubonakalayo izinto ezidlekayo kanye nesibhamu njalo ukuze uthole izimpawu ze-spatter.
Ukwakheka kwe-Spatter kungabangela ukushisa okukhulu ezintweni ezisebenzisekayo kanye nezibhamu ze-MIG, futhi kuvimbe ukuvikela ukugeleza kwegesi. Hlola ngokubonakalayo izinto ezisetshenziswayo kanye nesibhamu serobhothi se-MIG esenziwa ngengalo njalo ukuze uthole izimpawu ze-spatter. Hlanza isibhamu njengoba kudingeka futhi ushintshe izinto ezisetshenziswayo uma kudingeka. Ukwengeza isiteshi sokuhlanza umlomo wombhobho (esiphinde sibizwe ngokuthi i-reamer noma isicoci se-spatter) kuseli yokushisela nakho kungasiza. Njengoba igama laso lisho, isiteshi sokuhlanza umlomo wombhobho sisusa i-spatter (nenye imfucumfucu) eyakha ku-nozzle kanye ne-diffuser. Ukusebenzisa lesi sisetshenziswa ngokuhlangana nesifutho esisebenzisa inhlanganisela ye-anti-spatter kungavikela ngokuqhubekayo ekunqwabeleni kwesipatha ezintweni ezisebenzisekayo kanye nesibhamu serobhothi se-MIG esiphuma engalweni.
Isikhathi sokuthumela: Jan-01-2023
