Indlela yokuthuthukisa ukusetshenziswa, isibhamu, okokusebenza, nokusebenza komsebenzisi ku-semiautomatic kanye ne-robotic welding
Ngezinye izinkundla ezisebenzisekayo, amaseli weld we-semiautomatic kanye ne-robotic angasebenzisa amathiphu okuxhumana afanayo, okusiza ukuhlela uhlu nokunciphisa ukudideka komsebenzisi mayelana nokuthi yiziphi ezifanele ukusetshenziswa.
Ukweqa kwezindleko emsebenzini wokukhiqiza welding kungavela ezindaweni eziningi. Kungakhathaliseki ukuthi iseli yokushisela ye-semiautomatic noma irobhothi, ezinye izimbangela ezivamile zezindleko ezingadingekile isikhathi sokuphumula esingahleliwe kanye nomsebenzi olahlekile, udoti osebenzisekayo, ukulungiswa nokusebenza kabusha, kanye nokuntuleka kokuqeqeshwa komsebenzisi.
Eziningi zalezi zici ziboshelwe ndawonye futhi ziyathonyana. Ukuntuleka kokuqeqeshwa ko-opharetha, isibonelo, kungaholela ekushiyekeni okwengeziwe kokushisela okudinga ukusetshenzwa kabusha nokulungiswa. Ukulungisa akubizi nje imali ezintweni ezengeziwe nezinto ezisetshenziswayo, kodwa futhi kudinga umsebenzi owengeziwe ukwenza umsebenzi kanye nanoma yikuphi ukuhlolwa okwengeziwe kwe-weld.
Ukulungisa kungabiza kakhulu endaweni yokushisela okuzenzakalelayo, lapho ukuqhubeka okuqhubekayo kwengxenye kubalulekile ekuphumeni okupheleleyo. Uma ingxenye ingashiselwe kahle futhi lelo sici lingabanjwa kuze kube sekupheleni kwenqubo, wonke umsebenzi kufanele wenziwe kabusha.
Izinkampani zingasebenzisa lawa mathiphu ayisishiyagalombili ukusiza ukuthuthukisa ukusebenza kahle kokusebenziseka, isibhamu, nokokusebenza kanye nokunciphisa izindleko kukho kokubili ukusebenza kokushisela okuzenzakalelayo kanye nerobhothi.
1. Ungashintshi Izinto Ezisetshenziswayo Ngokushesha
Izinto ezisetshenziswayo, okuhlanganisa umlomo wombhobho, i-diffuser, ithiphu yokuxhumana, namalayini, kungenza ingxenye ebalulekile yezindleko emisebenzini yokukhiqiza. Abanye o-opharetha bangase bashintshe ithiphu yokuxhumana ngemva kweshifti ngayinye ngenxa nje yokungajwayelani, noma kudingekile noma cha. Kodwa ukushintsha izinto ezisetshenziswayo ngokushesha kungamosha amakhulu, uma kungenjalo izinkulungwane, zamaRandi ngonyaka. Lokhu akufinyezi nje impilo esebenzisekayo kuphela, kodwa futhi kwengeza isikhathi sokuphumula somsebenzisi ngokushintsha okungadingekile.
Kuvamile futhi ukuthi o-opharetha bashintshe ithiphu yokuxhumana lapho behlangabezana nezinkinga zokuphakela izintambo noma ezinye izinkinga zesibhamu se-gas metal arc welding (GMAW). Kodwa ngokuvamile inkinga iba ku-gun liner engasikwe kahle noma efakiwe. Amalayini angagciniwe kuzo zombili iziphetho zesibhamu avame ukudala izinkinga njengoba ikhebula lesibhamu linwebeka ngokuhamba kwesikhathi. Uma amathiphu okuxhumana ebonakala ehluleka ngokushesha kunokuvamile, kungase futhi kubangelwe ukungezwani kwe-drive roll engafanele, ama-drive rolls agugile, noma ama-feeder pathways keyholing.
Ukuqeqeshwa okufanelekile komsebenzisi mayelana nempilo esebenzisekayo kanye nokushintsha kungasiza ekuvimbeleni ukushintsha okungadingekile, ukonga isikhathi nemali. Futhi, lena indawo yokusebenza kokushisela lapho izifundo zesikhathi ziwusizo kakhulu. Ukwazi ukuthi okudliwayo kufanele kuhlale kangaki kunikeza abashiseli umbono ongcono kakhulu wokuthi badinga ukukushintsha nini ngempela.
2. Lawula Ukusetshenziswa Okusebenzisekayo
Ukuze kugwenywe ukushintshashintsha okuthengekayo ngaphambi kwesikhathi, ezinye izinkampani zisebenzisa izinyathelo zokulawula ukusetshenziswa kwazo. Ukugcina izinto ezisetshenziswayo eduze kwamashisela, isibonelo, kusiza ukunciphisa isikhathi sokuphumula esivele lapho uya futhi ubuya endaweni yokugcina izingxenye ezimaphakathi.
Futhi, ukukhawulela i-inventory efinyeleleka kumashisela kuvimbela ukusetshenziswa okumoshayo. Lokhu kuvumela noma ubani ogcwalisa lezi zingxenye zemigqomo ukuthi abe nokuqonda okungcono kakhulu kokusetshenziswa kwesitolo.
3. Qondanisa Izisetshenziswa kanye Nesibhamu Nokusethwa Kweseli Weld
Ukuba nobude obufanele bekhebuli yesibhamu ye-GMAW ye-semiautomatic yokucushwa kweseli ye-weld kukhuthaza ukusebenza kahle komsebenzisi futhi kuthuthukise ukusebenza kwemishini.
Uma kuyiseli elincane lapho yonke into iseduze nalapho umshiseli esebenza khona, ene-25-ft. ikhebula lesibhamu eliboshelwe phansi lingabangela izinkinga ngokuphakelwa kwezintambo ngisho nokwehla kwamandla kagesi ekugcineni, futhi kudala ingozi yokukhubeka. Ngokuphambene nalokho, uma ikhebula lifushane kakhulu, i-welder ingase ijwayele ukudonsa isibhamu, ibeke ukucindezeleka kukhebula kanye nokuxhumeka kwayo kusibhamu.
4. Khetha Okungcono Kakhulu Okusetshenziswayo Womsebenzi
Nakuba kulingeka ukuthenga amathiphu okuxhumana ashibhile, imibhobho, nezixhumi zegesi ezitholakalayo, ngokuvamile azihlali isikhathi eside njengemikhiqizo yekhwalithi ephezulu, futhi zibiza kakhulu emsebenzini nangesikhathi sokuphumula ngenxa yokushintshashintsha okuvamile. Izitolo akufanele zesabe ukuhlola imikhiqizo ehlukene futhi zisebenzise izivivinyo ezibhaliwe ukuze zithole izinketho ezingcono kakhulu.
Uma isitolo sithola izinto ezisetshenziswayo ezihamba phambili, singonga isikhathi ekuphathweni kwempahla ngokusebenzisa okufanayo kuyo yonke imisebenzi yokushisela endaweni. Ngezinye izinkundla ezisebenzisekayo, amaseli weld we-semiautomatic kanye ne-robotic angasebenzisa amathiphu okuxhumana afanayo, okusiza ukuhlela uhlu nokunciphisa ukudideka komsebenzisi mayelana nokuthi yiziphi ezifanele ukusetshenziswa.
5. Yakha Esikhathini Sokugcina Sokuvikela
Kuhlala kungcono ukukhuthala kunokusabela. Isikhathi sokuphumula kufanele sihlelwe ukwenza ukunakekelwa kokuvimbela, mhlawumbe nsuku zonke noma ngesonto. Lokhu kusiza ukugcina umugqa wokukhiqiza ugeleza kahle futhi kunciphisa isikhathi nezindleko ezichithwa ekulungisweni okungahleliwe.
Izinkampani kufanele zenze amazinga okusebenza ukuze ziveze izinqubo okufanele zilandelwe opharetha ongumuntu noma osebenza ngerobhothi. Kumaseli e-weld azenzakalelayo, isiteshi sokuhlanza i-reamer noma i-nozzle sizosusa i-spatter. Ingandisa impilo esetshenziswayo futhi inciphise ukuxhumana kwabantu nerobhothi. Lokhu kusiza ukunciphisa izindleko ezibangelwa ukuxhumana kwabantu okungaletha amaphutha futhi kubangele isikhathi sokuphumula. Ekusebenzeni kwe-semiautomatic, ukuhlola izingxenye ezifana nesembozo sekhebula, izibambo, kanye nezintamo zokulimala kungonga isikhathi sokuphumula kamuva. Izibhamu ze-GMAW ezinesembozo sekhebula eliqinile ziyindlela enhle yokwandisa impilo yomkhiqizo nokunciphisa izimo ezingase zibe yingozi kubasebenzi. Ezinhlelweni zokushisela ze-semiautomatic, ukukhetha isibhamu se-GMAW esilungisekayo kuneso esidinga ukushintshwa nakho kungonga isikhathi nemali.
6. Tshala Kubuchwepheshe Obusha
Kunokuba zisebenze ngemithombo yamandla okushisela ephelelwe yisikhathi, izitolo zingatshala emishinini emisha enobuchwepheshe obuthuthukisiwe. Cishe zizokhiqiza kakhulu, zidinga ukulungiswa okuncane, futhi kube lula ukuzitholela izingxenye zazo—ekugcineni zibonise ukuthi ziyonga kakhulu.
Isibonelo, i-pulsed welding waveform inikeza i-arc ezinzile futhi idala i-spatter encane, okunciphisa inani lesikhathi esichithwa ekuhlanzeni. Futhi ubuchwepheshe obusha abukhawulelwe emithonjeni yamandla. Izinto ezisetshenziswayo zanamuhla zinikeza ubuchwepheshe obusiza ukukhuthaza impilo ende nokunciphisa isikhathi sokushintsha. Amasistimu wokushisela amarobhothi nawo angasebenzisa inzwa yokuthinta ukusiza ngendawo ethile.
7. Cabangela Ukukhetha Igesi Yokuvikela
Ukuvikela igesi kuyisici esivame ukunganakwa ekushiseleni. Ubuchwepheshe obusha buxazulule izinkinga ngokulethwa kwegesi ukuze izinga lokugeleza kwegesi eliphansi—35 kuya ku-40 cubic feet ngehora (CFH)—likwazi ukukhiqiza ikhwalithi efanayo naleyo eyayivame ukudinga ukugeleza kwegesi okungu-60- kuya ku-65-CFH. Lokhu kusetshenziswa kwegesi yokuvikela okuphansi kungaholela ekongeni kwezindleko ezinkulu.
Futhi, izitolo kufanele ziqaphele ukuthi uhlobo lwegesi evikelayo luthinta izici ezifana ne-spatter nesikhathi sokuhlanza. Isibonelo, igesi ye-carbon dioxide engu-100% inikeza ukungena okukhulu, kodwa ikhiqiza i-spatter engaphezu kwegesi exutshwe. Ukuhlola amagesi avikelayo ahlukene ukuze ubone ukuthi iyiphi enikeza imiphumela engcono kakhulu yohlelo lokusebenza kuyanconywa.
8. Ukuthuthukisa Imvelo Ukuze Uhehe futhi Ugcine Abashiseli Abanekhono
Ukugcinwa kwezisebenzi kudlala indima enkulu ekongeni izindleko. Imali engenayo ephezulu idinga ukuqeqeshwa okuqhubekayo kwabasebenzi, okuwukumosha isikhathi nemali. Enye indlela yokuheha nokugcina abasebenzi abanamakhono iwukuthuthukisa isiko nendawo ezungezile esitolo. Ubuchwepheshe sebushintshile, njengoba abantu bebelindele ngendawo abasebenza kuyo, futhi izinkampani kufanele zizivumelanise nezimo.
Indawo ehlanzekile, elawulwa izinga lokushisa enezinhlelo zokukhipha intuthu imema abasebenzi. Izinto ezifana nezigqoko zokushisela ezikhangayo namagilavu nakho kungaba yinkuthazo. Kubalulekile futhi ukutshala ekuqeqeshweni okufanele kwabasebenzi, okuzosiza abashiseli abasha baqonde kangcono inqubo ukuze bakwazi ukuxazulula izinkinga. Ukutshala imali kubasebenzi kuyakhokha ngokuhamba kwesikhathi.
Ngabashisela abaqeqeshwe kahle abasebenzisa izinto ezifanele kanye nezinto ezisetshenziswayo zomsebenzi, kanye nemigqa yokukhiqiza ephakelwa ngokuqhubekayo ngokuphazamiseka okumbalwa kokusebenza kabusha noma ukushintsha okusebenzisekayo, izitolo zingagcina izinqubo zabo zokushisela zihamba ngenkathi zinciphisa izindleko ezingadingekile.
Isikhathi sokuthumela: Sep-29-2016