Kunemibono eminingi eyiphutha evamile mayelana nezibhamu ze-GMAW ezingamarobhothi nezinto ezidlekayo, okuthi, uma zilungisiwe, zisize ukukhulisa umkhiqizo kanye nokunciphisa isikhathi sokuphumula kuwo wonke umsebenzi wokushisela.
Izibhamu ze-Robotic gas metal arc welding (GMAW) kanye nezinto ezisetshenziswayo ziyingxenye ebalulekile yokusebenza kokushisela kodwa ngokuvamile azinakwa lapho kutshalwa imali ezinhlelweni zokushisela. Izinkampani zivame ukukhetha inketho engabizi kakhulu lapho, empeleni, ukuthenga izibhamu zekhwalithi zerobhothi ze-GMAW nezinto ezisetshenziswayo kungaholela ekongeni kwezindleko ezibalulekile ngokuhamba kwesikhathi. Kuneminye imibono eminingi eyiphutha evamile mayelana nezibhamu ze-GMAW ezingamarobhothi nezinto ezisebenzisekayo, okuthi, uma zilungisiwe, zisize ukukhulisa umkhiqizo kanye nokunciphisa isikhathi sokuphumula kuwo wonke umsebenzi wokushisela.
Nansi imibono eyiphutha emihlanu evamile mayelana nezibhamu ze-GMAW nezinto ezidlekayo ezingase zithinte umsebenzi wakho wokushisela irobhothi.
Umbono oyiphutha No. 1: Izidingo ze-amperage azinandaba
Isibhamu se-GMAW esirobhothi sikalwe ngokuya ngomjikelezo we-amperage nomsebenzi. Umjikelezo womsebenzi inani lesikhathi lapho isibhamu singasebenza ngaso ngokugcwele phakathi nenkathi eyimizuzu eyi-10. Izibhamu eziningi ezingamarobhothi ze-GMAW ezimakethe zilinganiselwa kumaphesenti angama-60 noma umjikelezo wemisebenzi oyi-100 kusetshenziswa amagesi axubile.
Imisebenzi yokushisela esebenzisa izibhamu ze-GMAW ezingamarobhothi nezinto ezisetshenziswayo ngokuvamile ingaphezu kwesilinganiso somjikelezo wesibhamu kanye nomsebenzi. Uma isibhamu se-GMAW esisarobhothi sisetshenziswa ngokungaguquki ngaphezu kwesilinganiso somjikelezo waso we-amperage kanye nomsebenzi, siba sengozini yokushiselwa ngokweqile, sonakaliswe, noma sehluleke ngokuphelele, okuholela ekulahlekelweni kokukhiqiza kanye nezindleko ezikhulayo zokushintsha isibhamu esishiswe ngokweqile.
Uma lokhu kwenzeka njalo, cabanga ukuthuthukela kwisibhamu esinezinga eliphezulu ukuze ugweme lezi zinkinga.
Umbono oyiphutha No. 2: Izidingo Zesikhala Ziyafana Kuwo Wonke Amaseli Weld
Uma usebenzisa iseli yokushisela eyirobhothi, kubalulekile ukukala uphinde uhlele ngaphambi kokuthenga isibhamu se-GMAW esiyirobhothi noma esisebenzisekayo. Akuzona zonke izibhamu zamarobhothi nezinto ezisetshenziswayo ezisebenza nawo wonke amarobhothi noma kuwo wonke amaseli e-weld.
Ukuba nesibhamu se-robotic esifanele kuyisici esibalulekile esingasiza ukunciphisa noma ukuqeda imithombo yezinkinga ezivamile ku-weld cell. Isibhamu kufanele sibe nokufinyelela okufanele futhi sikwazi ukuzulazula endaweni yokushisela ukuze ingalo yerobhothi ikwazi ukufinyelela zonke izinto ezishiselayo - endaweni eyodwa ngentamo eyodwa, uma kungenzeka. Uma kungenjalo, osayizi abahlukene bentamo, ubude, nama-engeli, kanye nezinto ezisetshenziswayo ezihlukene noma izingalo ezifakwayo, zingasetshenziswa ukuthuthukisa ukufinyelela kokushisela.
Intambo yesibhamu ye-robotic ye-GMAW nayo iwukucatshangelwa okubalulekile. Ubude bekhebula obungalungile bungayibangela ukuthi ibambe amathuluzi uma iyinde kakhulu, inyakaze ngokungalungile, noma igqame uma imfushane kakhulu. Uma i-hardware isifakiwe futhi nesistimu isimisiwe, qiniseka ukuthi wenza ukuhlolwa okugijima ngokulandelana kokushisela.
Okokugcina, ukukhetha kwe-nozzle yokushisela kungavimbela kakhulu noma kuthuthukise ukufinyelela kwe-weld kuseli yerobhothi. Uma umlomo wombhobho unganikezi ukufinyelela okudingekile, cabanga ukwenza ushintsho. Imilomo itholakala ngobubanzi obuhlukahlukene, ubude, kanye namatheyipu ukuze kuthuthukiswe ukufinyelela okuhlanganyelwe, ukugcina ukuvikela ukumbozwa kwegesi, nokunciphisa ukugcwala kwesipatha. Ukusebenza nesididiyeli kukuvumela ukuthi uhlele yonke into edingekayo ekushiseleni okwenzayo. Ngokungeziwe ekusizeni ukukhomba okungenhla, bangasiza futhi ukuqinisekisa ukuthi amarobhothi ayafinyelela, usayizi, nomthamo wesisindo - kanye nokugeleza kwezinto - kufanelekile.
Umbono oyiphutha No. 3: Ukufakwa Kolayini Akudingi Ukunakwa Okuningi
Ukufakwa kahle kwe-liner kubaluleke kakhulu ekushiseni kwekhwalithi kanye nokusebenza kwesibhamu kwe-robotic GMAW sekukonke. I-liner kufanele isikwe ibe ubude obufanele ukuze ucingo lufinyelele esiphakelini socingo luye endaweni ethintwayo kanye nasekushiseleleni kwakho.
Uma usebenzisa iseli yokushisela eyirobhothi, kubalulekile ukukala uphinde uhlele ngaphambi kokuthenga isibhamu se-GMAW esiyirobhothi noma esisebenzisekayo. Akuzona zonke izibhamu zamarobhothi nezinto ezisetshenziswayo ezisebenza nawo wonke amarobhothi noma kuwo wonke amaseli e-weld.
Uma i-liner isikwa yaba mfushane kakhulu, idala igebe phakathi kokuphela kwelayini kanye ne-gas diffuser/ithiphu yokuxhumana, engase ibangele izinkinga, ezifana nokuzala kwezinyoni, ukuphakelwa kwezintambo okungaqondakali, noma udoti kulayini. Uma i-liner iyinde kakhulu, inqwabelana ngaphakathi kwekhebula, okuholela ekutheni ucingo lubhekane nokuphikiswa okwengeziwe kuze kuyofika ephuzwini lokuxhumana. Lezi zinkinga zingaholela ekunciphiseni isikhathi sokulungiswa nokulungiswa, okunomthelela ekukhiqizeni okuphelele. I-arc eshintshashintshayo evela kulayini ongafakwanga kahle ingase ibe nomthelela kwikhwalithi, engase iqhubekisele phambili ukusebenza kabusha, isikhathi sokuphumula esengeziwe, nezindleko ezingadingekile.
Umbono oyiphutha No. 4: Isitayela Sethiphu Yokuxhumana, Impahla, Nokuqina Akunandaba
Akuwona wonke amathiphu okuxhumana afanayo, ngakho-ke kubalulekile ukukhetha uhlobo olulungile lohlelo lwakho lokusebenza oluthile. Usayizi nokuqina kwethiphu yokuxhumana kunqunywa i-amperage edingekayo kanye nenani le-arc-on time. Izinhlelo zokusebenza ezine-amperage ephezulu kanye ne-arc-on time zingadinga ithiphu lokuxhumana elisindayo kunezinhlelo zokusebenza ezilula. Nakuba lezi zingase zibiza ngaphezudlwana kwemikhiqizo yezinga eliphansi, inani lesikhathi eside kufanele liphikise intengo yangaphambili.
Omunye umbono oyiphutha ojwayelekile mayelana namathiphu okuxhumana okushisela ukuthi udinga ukuwashintsha ngaphambi kokuthi asebenze impilo yawo yonke. Nakuba ukuzishintsha ngesikhathi sokuphumula esihleliwe kungase kube lula, ukuvumela ithiphu yokuxhumana isebenze impilo yayo yonke ngaphambi kokushintsha konga imali ngokulondoloza umkhiqizo. Kufanele ucabange ukulandelela ukusetshenziswa kwamathiphu okuxhumana nabo, uphawule ushintsho oludlulele futhi ubhekane nakho ngokufanele. Lokhu kuzosiza ukunciphisa isikhathi sokuphumula ukuze wehlise izindleko ezingadingekile ze-inventory.
Umbono Oyiphutha No. 5: Izibhamu Ezipholiswe Ngamanzi Kunzima Ukuzigcina
Izibhamu ezipholile emoyeni zerobhothi ze-GMAW zivame ukusetshenziswa emisebenzini esezingeni eliphezulu kanye nomsebenzi omkhulu eNyakatho Melika, kodwa isibhamu se-GMAW esipholiswe ngamanzi singakulungela kangcono uhlelo lwakho lokusebenza. Uma ushisela isikhathi eside futhi isibhamu sakho esipholile emoyeni siyasha, ungase uthande ukucabangela ukushintshela ohlelweni olupholile ngamanzi.
Isibhamu serobhothi se-GMAW esipholile sisebenzisa umoya, isikhathi sokuvala i-arc, kanye negesi evikelayo ukuze sisuse ukushisa okwandayo futhi sisebenzisa ikhebula yethusi elijiyile kunesibhamu esipholiswe ngamanzi. Lokhu kusiza ekuvimbeleni ukushisa okudlulele ekuphikiseni ugesi.
Isibhamu se-GMAW esipholiswe ngamanzi sizungeza into epholile ukusuka kuyunithi yerediyetha ngamapayipi okupholisa. Khona-ke isipholile sibuyela kurediyetha, lapho kukhishwa khona ukushisa. Umoya kanye negesi evikelayo iphinde isuse ukushisa ku-arc yokushisela. Amasistimu okupholisa amanzi asebenzisa ithusi elincane kuzintambo zawo zamandla, uma kuqhathaniswa nezinhlelo ezipholisa umoya, njengoba isixazululo sokupholisa sithwala ukumelana nokushisa ngaphambi kokuba kwakhiwe.
Imisebenzi yokushisela i-robotic ngokuvamile ikhetha izibhamu ezipholile emoyeni phezu kwamanzi ngoba besaba ukuthi kuzoholela ekunakekeleni okwengeziwe kanye nesikhathi sokuphumula; empeleni, ukugcina uhlelo olupholile ngamanzi kulula kakhulu uma i-welder iqeqeshwe kahle. Ukwengeza, nakuba izinhlelo zokupholisa amanzi zingabiza kakhulu, zingaba utshalomali olungcono ngokuhamba kwesikhathi.
Ukwephula Imibono Eyiphutha ye-GMAW
Kubalulekile ukucabangela izibhamu ze-GMAW nezinto ezisetshenziswayo lapho utshala imali kuma-robotic welding systems. Izinketho ezibiza kancane zingase zikubize kakhulu uma usendleleni, ngakho qiniseka ukuthi wenza ucwaningo lwakho ngaphambi kokuthenga. Ukulungisa imibono eyiphutha evamile mayelana nezibhamu nezinto ezisetshenziswayo kungasiza ukukhulisa umkhiqizo futhi kunciphise isikhathi sokuphumula emsebenzini wokushisela.
Isikhathi sokuthumela: Jan-03-2023
